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Professional Customization: Aligning with Industry Standards and Catering to Both Brand and Small-Batch Needs

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ORIGINAL Solutions

Sample Testing for Precise Dimension

When a customer’s bottle mouth has non-standard specifications, we first request the customer to provide actual bottle samples (or detailed bottle mouth parameters, such as outer diameter, inner diameter, bottle mouth height, thread specifications, etc.). Upon receiving the samples, we use professional measuring equipment (e.g., high-precision calipers, image measuring instruments) to conduct repeated testing and data calibration on the key dimensions of the bottle mouth. This helps define the exact parameters required for the aluminum cap to fit the bottle mouth (including cap body diameter, inner plug size, engagement depth, thread compatibility, etc.), ensuring the accuracy of dimension data and laying a precise foundation for subsequent matching or customization.

Prioritize Matching; Initiate Mold Customization if No Suitable Specifications Exist

Matching with Existing Specifications: After testing, we compare the measured aluminum cap parameters with our inventory of standard aluminum cap specifications. If there is an aluminum cap with fully matching dimensions, we promptly provide samples to the customer for test assembly and leak-proof testing. Once confirmed to be leak-free and tightly engaged, mass production and delivery can begin immediately.

Mold Customization and Production: If no suitable specifications are available in the existing inventory, we will initiate the exclusive mold customization process. Based on the precise dimensions obtained from testing, our professional mold design team will develop a customized mold scheme. After customer confirmation, mold manufacturing will commence. Once the mold is completed, we will first produce a small batch of trial aluminum caps and conduct physical assembly tests with the customer’s bottle mouth (including sealing performance testing, drop resistance and durability testing, etc.). Only after confirming that the core requirements of "leak-proof and durable" are met will we proceed to mass production, ensuring the compatibility between the aluminum cap and the customer’s bottle mouth throughout the entire process.
Core Advantages of the Solution

Mold Customization and Production:

f no suitable specifications are available in the existing inventory, we will initiate the exclusive mold customization process. Based on the precise dimensions obtained from testing, our professional mold design team will develop a customized mold scheme. After customer confirmation, mold manufacturing will commence. Once the mold is completed, we will first produce a small batch of trial aluminum caps and conduct physical assembly tests with the customer’s bottle mouth (including sealing performance testing, drop resistance and durability testing, etc.). Only after confirming that the core requirements of "leak-proof and durable" are met will we proceed to mass production, ensuring the compatibility between the aluminum cap and the customer’s bottle mouth throughout the entire process.
Core Advantages of the Solution

Leak-Proof Guarantee:

The combination of "precise dimension measurement + customized adaptation" avoids cap looseness and gap-induced leakage caused by dimension deviations. This is particularly suitable for packaging needs of liquid products (e.g., beverages, reagents, daily chemicals).

Enhanced Durability:

The material selection (e.g., food-grade aluminum alloy, anti-oxidation coating treatment) and structural design (e.g., reinforced engagement edges, wear-resistant inner plugs) of custom aluminum caps are optimized based on the customer’s product usage scenarios (e.g., transportation, storage, repeated opening), ensuring that the aluminum cap remains non-deformable and undamaged during long-term use.
Flexible Adaptation: Whether it involves special calibers, irregular bottle mouths, or additional customer requirements for aluminum cap appearance (e.g., color, texture, logo), all can be realized simultaneously in the customization process to meet the customer’s personalized packaging needs.

Project Result

Professional Customization: Aligning with Industry Standards and Catering to Both Brand and Small-Batch Needs

Professional customization customers are mainly production-oriented enterprises such as wineries and beverage factories. Their needs are both “standardized” and “personalized”, and the aluminum caps need to be adapted to the market sales of the final finished products. Yantai Original meets their multi-dimensional demands through flexible services:

Demand Characteristics: “Standardization + Customization” in Parallel

Standardized Foundation: Unified Adaptation to Bottle Mouths: The production lines of wineries and beverage factories usually have fixed bottle mouth specifications (e.g., standard calibers of glass bottles and PET bottles). Yantai Original will first ensure that the size and thread precision of the customized aluminum caps fully match the customers’ bottle mouths, in line with industry standards such as food-grade sealing and leak-proofing, so as to avoid affecting production efficiency or finished product quality due to adaptation problems.

Personalized Core: Highlighting Brand Identity: Such customers pay attention to conveying brand information through aluminum caps. For example, customize golden aluminum caps with embossed brand logos for liquor bottles and environmentally friendly aluminum caps printed with brand slogans for juice bottles. Yantai Original will accurately present the customers’ brand elements on the aluminum caps through processes such as laser engraving, anodization and coating, so as to strengthen the brand recognition of the finished products.

Service Highlight: “Accepting Small-Batch Orders and Growing Together”: Different from the model of “not accepting small-batch orders” adopted by some enterprises, Yantai Original is open to small-batch orders from professional customization customers. Even for start-up wineries and small beverage factories with limited initial purchase volume, they can still enjoy complete customization services. From the optimization of process schemes to cost control, Yantai Original cooperates throughout the whole process to help customers reduce initial production investment, and accompanies customers from “small-batch trial production” to “large-scale production” to achieve common development.

Applications

UV-Printing-Custom-Logo-on-Aluminium-Cap

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